Vehicle recall 15 July 2025

Zero Motorcycles DS, DSR, Dsr-x recall: SV-RCL-025-017 FST Adventure Brake Line Inspection Recall

Yes – some of these vehicles are being recalled
What's wrong
Affected motorcycles may have been produced with the front brake hose from the Hydraulic Control Unit (HCU) to front calliper’s twisted 180° which restricts its flexibility. This may cause it to rub and damage the outer layers of the brake hose potentially leading to brake…
What to do
Contact a Zero Motorcycles dealer to book the free repair. Check and if necessary replace the front brake hose.
Source: Driver and Vehicle Standards Agency (DVSA) Check your reg on DVSA ↗

What’s wrong

Affected motorcycles may have been produced with the front brake hose from the Hydraulic Control Unit (HCU) to front calliper’s twisted 180° which restricts its flexibility. This may cause it to rub and damage the outer layers of the brake hose potentially leading to brake fluid leakage and possible loss of brake pressure.

The fix

Check and if necessary replace the front brake hose.

Vehicles affected

Model Built from Built to Vehicles
DS 4 Sep 2023 29 May 2025 7
DSR 4 Sep 2023 29 May 2025 12
Dsr-x 4 Sep 2023 29 Aug 2025 9

How to check your vehicle

Use the official DVSA checker with your registration number to see if your exact vehicle is included. If it is, the manufacturer should have written to the registered keeper. The repair is free, even if you bought the vehicle second-hand.

Updated 15 July 2025. This page summarises an official notice. Details can change – always follow the official notice.

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